CASE STUDIES: TOOLING WEAR RESISTANCE

"We've tried a number of different types of materials for details and fixtures – Saturn's ceramic coating works the best by far"
Buffing Fixtures

Success Story: ITW Industrial Finishing -Buffing Fixtures

  • Buffing operations utilize fixtures that are subject to severe abrasive wear to hold parts and mask non-buffed areas.
  • ITW previously used solid ceramic fixtures or a combination of steel with solid ceramic or carbide in wear areas in the manufacturing and buffing of their industrial spray guns.
  • In 1992, ITW began utilizing a cold rolled steel fixture with Saturn's ceramic coating in wear areas. These fixtures:
    • Substantially outlasted uncoated steel or heat treated tools.
    • Provide longer life and better machinablity than solid ceramic or carbide.
    • Plus our Saturn Ceramic coated fixtures can be repaired & recoated.
  • After over a decade of use, Saturn has continually proven to be the most cost effective method.

Saturn Ceramic: Lower initial cost, ability to recoat means substantial savings

  • Based on fixtures with Solid Ceramic or Carbide costing 60% more than Saturn Ceramic coated fixtures. All have approximately equal life spans.
  • Saturn Ceramic fixtures can be recoated for less than 50% of the cost toreplace Solid Ceramic or Carbide fixtures